Separation Rapids

Location

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Kenora
Ontario

Project Phase

Preliminary Economic Assessment

Metals

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Lithium Chemicals, Feldspars, High Purity Silica

 

LITHIUM & OTHER ADVANCED MATERIAL POTENTIAL

Avalon’s Separation Rapids Lithium Project has the potential to produce high purity lithium compounds for two distinct markets: an industrial mineral product for glass-ceramics and a lithium chemical for energy storage. It also has potential for several by-products including feldspars, high-purity silica and tantalum.

The Separation Rapids deposit is one of the largest “complex-type” lithium pegmatite deposits in the world, unusual in its enrichment in the rare lithium mineral petalite. There has been only one significant petalite producer in the world, which is located in Zimbabwe.

The Separation Rapids lithium deposit

The Separation Rapids lithium deposit

Petalite is the preferred lithium mineral feedstock for certain specialty glass-ceramic products. The most familiar consumer applications are Corningware® cookware and Ceran® stovetops. Petalite is preferred over other lithium alternatives in glass-ceramic products for technical reasons, notably its consistently low impurity levels.

The petalite found at the Separation Rapids deposit contains very low levels of impurities, also offering potential for a high purity lithium chemical product at a relatively low-cost, to serve the needs of lithium ion re-chargeable battery manufacturers.

Growing demand for rechargeable batteries in electric vehicles and home energy storage is expected to result in continued rapid growth in global consumption of lithium. Many industry analysts are predicting that the demand for lithium will double over the next 5-10 years, creating a supply deficit, as existing producers struggle to meet the new demand.

 

LOCATION, ACCESS, OWNERSHIP AND TOPOGRAPHY

The 100% owned Separation Rapids property is situated approximately 70 km by road north of Kenora, Ontario. The property consists of eight Mineral Claims and one Mining Lease covering approximately 3,492 acres (1,413 hectares). Tenure for the mineral resource is held under a 421 hectare, 21 year Mining Lease (Ontario CLM469). Avalon recently added three claims to the property covering 28 units (448 hectares), covering a corridor over the property access road.

LOCATION AND INFRASTRUCTURE MAP

The main line of the Canadian National Railway passes by 50 km south of the Separation Rapids property while the main line of the Canadian Pacific railway passes by 27 km further south.
Flotation cells in operation producing petalite during the recent pilot plant trials.
 

 

The Separation Rapids property is directly accessible by a private road. The main line of the Canadian National Railway passes by 50 km south of the Separation Rapids property while the main line of the Canadian Pacific railway passes by 27 km further south.

 

HISTORICAL WORK

Since acquiring the property in 1996, Avalon has expended approximately $8 million on exploration and development work, primarily focused on the deposit’s lithium potential. Initial exploration work conducted in 1997-2001 included geological mapping, trenching, ground magnetic surveys, mineralogical studies and diamond drilling totalling 10,152 m in 69 holes. Subsequent work focused on tantalum potential and other potential industrial mineral products.

Early exploration work culminated in 1999 with the completion of a comprehensive Pre-Feasibility Study on the viability of producing petalite with by-product feldspars, by independent consultant Micon International Inc. The business model at the time involved production of high purity concentrates of petalite for sale to glass-ceramics manufacturers. While the study produced a positive result, Avalon was unable to secure the necessary commitments on off-take from consumers to justify further investment at that time and the project was put on hold.

Over the next decade, Avalon continued to study alternative lithium product ideas for markets in glass, ceramics and specialty composite materials

2002/2003: Avalon completed a Scoping Study to evaluate an alternative project development concept that would produce a diluted petalite product called high-lithium feldspar. Subsequent process testwork demonstrated that an acceptable quality product could be produced which would have the advantage of lowering the melting temperature of the glass batch, thereby reducing the manufacturers’ energy costs and emissions of greenhouse gases.

2005: A potential new market for the petalite ore was identified: as an ingredient in a non-combustible composite material with various potential construction applications. In 2006, a 300 tonne bulk sample of the ore was extracted and crushed for testwork.

2008-2012: Avalon successfully completed a metallurgical process research project to develop a modified petalite process flowsheet, with the objective of finding an alternative reagent scheme to reduce costs and process efficiency. During this period, Avalon also consolidated its land position, secured a mining lease over the deposit and bought out the royalty that had been retained by the original property vendors.

 

RECENT ACTIVITIES

In 2014-2015, Avalon re-activated the project after receiving expressions of interest in its potential petalite product from several international glass manufacturers. The process flowsheet was greatly simplified and in 2015 new petalite samples were produced for analysis by these customers - all of whom confirmed they met the desired specifications in terms of lithium grade and impurity levels. Avalon then conducted a pilot plant trial to successfully produce one tonne of concentrate for further evaluation by the customers in glass-ceramics applications.

Avalon is also investigating how its petalite can be used to produce high purity lithium chemicals for the battery industry relatively inexpensively compared to other existing alternative lithium source materials. 

Flotation cells in operation producing petalite during pilot plant trials.

Market studies suggest that lithium hydroxide will be in increasing demand as a feedstock for lithium ion battery cathode chemistries. Consequently, Avalon has developed a process flowsheet to make lithium hydroxide from its petalite. The potential for production of high grade lithium hydroxide was demonstrated through laboratory test work performed in 2015. and this testwork was included within a positive Preliminary Economic Assessment completed in September 2016. 

Petalite is not the only mineral of interest at the Separation Rapids project. Highly fractionated pegmatites, like the Separation Rapids deposit, contain many minerals of economic importance. The deposit has the potential for recovery of several valuable by-products including high purity silica, feldspar and tantalum. By-product recovery offers the possibility of significantly increased revenues and reduced amounts of waste material to dispose of.

Recent work has resulted in the discovery that a high quality silica product can be recovered from the petalite flotation tailings. Investigations are currently underway to determine the viability of upgrading such a product to potential semi-conductor applications, telecommunications and microelectronics.

Further, a low impurity feldspar can be produced after petalite recovery. This concentrate, when finely ground, exhibits similar properties to nepheline syenite which is widely used as paint filler, a flux in the glass making industry, ceramic glazes and as an anti-block agent in clear waste disposal bags. Initial testwork has yielded a feldspar product that compares favourably to nepheline syenite products currently available in the market. This testwork has been incorporated into Avalon's Preliminary Economic Assessment. 

Finally, a magnetics material removed during processing has potential for further treatment to recover tantalum, niobium and additional lithium for chemical production. The lithium is contained in iron-bearing mica species.***

 

PRELIMINARY ECONOMIC ASSESSMENT (SEPTEMBER 2016)

On September 27, 2016, Avalon announced the results of a positive Preliminary Economic Assessment on the Separation Rapids Lithium Project. The PEA was conducted to investigate the potential for recovery of a lithium product suitable for the battery market from the resource. The results confirm a technically viable process and positive economics for the recovery of a battery-grade lithium hydroxide product.  The full news release can be read here. Highlights include: 

  • An average mining rate (open pit) of 950,000 tonnes per year would yield an average annual production of 14,600 tonnes of lithium hydroxide for 10 years and 100,000 tonnes per year of feldspar mineral concentrate for 20 years, as it would continue to be recovered from previously processed material for an additional 10 years after the initial 10 year mine life.
  • The discounted cash flow ("DCF") analysis yields a 19% internal rate of return ("IRR") on a pre-tax basis and a 16% IRR on an after-tax basis, assuming 100% equity financing. The Project's net present value ("NPV") at an 8% discount rate is CAD$343 million pre-tax and CAD$228 million after-tax.
  • Total Project construction capital costs are estimated at $514 million, which is inclusive of $86 million in contingencies and $7 million in sustaining capital.
  • The average lithium hydroxide price assumption used for this PEA was US$11,000/tonne and the CAD:USD exchange rate assumption was US$1.00 = CDN$1.30.
  • Measured and Indicated Mineral Resources, as currently delineated, total 8.0 million tonnes averaging 1.29% lithium oxide and 39% feldspar. Inferred Mineral Resources contribute an additional 1.63 million tonnes at 1.42% lithium oxide and 39% feldspar to a maximum vertical depth of 260 metres. The deposit is open to depth and along strike.

Note the PEA is preliminary, includes inferred mineral resources considered too speculative geologically to have the economic considerations applied to them that would enable them to be categorized as mineral reserves. There is no certainty that the preliminary economic assessment will be realized.

Resource Estimate at 0.6% Li2O Cut-off Grade

As at October 21, 2016.

Class Tonnes Li2O Total Feldspar Ta2O5 Cs2O Rb2O
(Mt) (%) (%) (%) (%) (%)
Measured 4.03 1.32 39 0.006 0.017 0.343
Indicated 3.97 1.26 39 0.007 0.025 0.362
Measured plus Indicated 8.00 1.29 39 0.006 0.021 0.352
Inferred 1.63 1.42 39 0.008 0.016 0.360

 

Notes:

  1. CIM Definition Standards for Mineral Resources and Mineral Reserves, 10 May, 2014 were followed for this mineral resource estimate.
  2. The Qualified Person for this mineral resource is David Trueman, Ph.D., P.Geo. (MB).
  3. The resource estimate is constrained by a 3D geologic model of the mineralized material.
  4. Assay intervals for Li2O, Ta2O5, Cs2O and Rb2O were interpolated using the Inverse Distance Weighted method to create a 3D block model.
  5. The resource cut-off grade of 0.6% Li2O was chosen to capture mineralization that is potentially amenable to mining, mineral concentration and off-site processing.
  6. Li, Ta, Cs and Rb were originally analysed on all samples at XRAL Laboratory (Thunder Bay, Ontario) utilizing ICP (Li, Ta) and AA (RB and Cs) and check analyses completed at CHEMEX Laboratory (Don Mills, Ontario) utilizing AA (Li) and ICP (Rb).
  7. As well as due diligence to verify historic data, Avalon completed additional check analyses of historic drill core in 2016 utilizing ALS Laboratory (Vancouver) with a combination of fusion and ICP (method CCP-PKG01). Included as QAQC procedures was a lithium rock standard within the check analysis batches.
  8. Total Feldspar is the total of potassium feldspar (microcline) and sodium feldspar (albite) and the value reflects the mean and median value of all samples with quantitative mineralogy determined.
  9. The percentage Total Feldspar is based on analyses completed utilizing X-Ray Diffraction and Qemscan instrumentation on samples representing all lithological subunits of the mineral deposit. These analyses were completed at Carleton University in 1999 (XRD) and ALS Global Laboratory in 2016 (XRD and Qemscan, Kamloops). This is supported by quantitative mineralogy of metallurgical samples determined at SGS (Lakefield) and Anzaplan (Germany)
  10. All figures are rounded to reflect the relative accuracy of the estimates. Summation of individual columns may not add-up due to rounding.
  11. Mineral Resources are not Mineral Reserves and do not have demonstrated economic viability. There is no certainty that all or any part of the Mineral Resource will be converted into Mineral Reserves.

This work will all contribute to a Feasibility Study on the Separation Rapids Project, targeted for completion in 2017, provided that the necessary funding is in place. With sufficient development capital available and no delays in receiving operating permits, the project could conceivably be brought into commercial operation as early as 2020.

Avalon’s first priority will be to carry out additional drilling with the objective of increasing the resources, while continuing to optimize metallurgical processes to confirm design parameters and product properties. While the economics contained in the PEA are positive, ongoing metallurgical process development work, engineering and market research have identified opportunities to improve the overall project economics or reduce t risk. These include:

  • Recovery of lithium from other lithium-bearing minerals in the resource;
  • Defining a low-cost, clean energy solution for the operations;
  • Improvements in lithium recovery rates in the flotation process and in the hydrometallurgical plant while maintaining high product quality;
  • Expansion of feldspar markets through product research and market development work;
  • The recovery of high purity silica and tantalum by-products; and
  • Integrating the production of petalite concentrate for glass-ceramics customers into the development model.

The development model presently contemplates connection to the hydro-electric grid near the Whitedog power generation station. Avalon has begun to investigate the potential to meet the power needs for the mine and concentrator (estimated at 5 MW) using local low-cost, run-of-river power generation supplemented by renewable energy delivered by an independent energy company. An initial reconnaissance study has identified a promising site close to the Deposit capable of meeting most of the operation’s energy requirements at a lower total cost.

 

Please note that the projected timeline is reliant on a positive Feasibility Study  as  well as offtake commitments, project financing, and timely receipt of all permits and environmental approvals.

ENVIRONMENT AND PERMITTING

Avalon completed environmental baseline studies in the project area in 1999, ensuring that local environmental sensitivities were identified at an early stage. This study was updated in 2007 and was further updated in 2013 to comply with the new Ontario Species at Risk Act. Avalon completed additional waste rock assessments and work is ongoing to assess tailings from the new process to update the tailing management facility and water treatment plant design. 

The property lies within the traditional land use area of the Wabaseemoong Independent Nations (“WIN”) of Whitedog, Ontario: an Aboriginal community located approximately 35 km southwest of the property. In August 1999, Avalon signed a Memorandum of Understanding with WIN which was renewed in May, 2013. Avalon is committed to developing the project in co-operation with WIN.

FURTHER INFORMATION

Separation Rapids Project fact sheet 

***These programs are being conducted under the direction of David Marsh, Senior Vice-President, Metallurgy and Technology Development and the Qualified Person for the technical and scientific information.